Mailer styles
The most common board mailer packaging is the self locking hinged lid mailer box. Tailor made to your dimensions build your box bow.
Standard self assemble style
Hinged lid friction-lock mailer box (FEFCO 0427). A strong and versatile box style.
Delivered flat
Delivered flat for ease of shipping and storage. Ready for assembly on demand.
Tailor made to your dimensions
Provide the length x width x height in mm (Or send us your example products).
Style options
We can add custom inserts and closure styles to suit your project.
Custom inserts
Get a custom designed insert to hold your products securely in place.
Choose mailer box closure style
Choose alternative closure options - postal locking tabs, peel & seal strips and/or perf tear.
Other mailer styles
Alternative mailer box styles include: sleeves, maltese cross wraps and pre-glued mailer cartons.
Different applications
Mailer boxes are versatile and with custom fitments can present your product perfectly white offer protection for transit.
Subscription boxes
Curate a weekly or monthly subscription product for your customers with a custom insert to hold products in place.
Brand promotional boxes
Promote your brand with a large inside flap for your brand message.
Gift boxes
A simple and versatile gift box that can be used in store or sent directly to customers.
Print options
The most common board mailer packaging is the self locking hinged lid mailer box. Tailor made to your dimensions build your box bow.
Custom print specification
For a standard full-colour print we use a CMYK process. In addition we can print special colours to match your brands Pantone colours including pastels and metallic inks.
- Choose print ink spec
- One sided or both sides (This allows for print inside and out)
- Select the coating: a matt, gloss or silk protective finish over the print.
Material options
Choice of materials
Mailer packaging is available in a variety of board materials with different properties.
- Smooth white coated board
- Uncoated white textured board
- Kraft Brown textured board
- Corrugated board
Double side coated
Using a double side coated board gives the same high quality print surface inside and out.
Kraft brown uncoated
Brown uncoated material gives an eco-friendly look and feel to your packaging. UV printing can achieve vivid colours with an underlaid white print.
Corrugated board material
Corrugated boards give mailer packaging extra strength and rigidity.
Finishing options
Choice of finish
The final stage of manufacture, we can add embellishments and finishing touches.
- Lamination: gloss, matt, or soft touch options
- UV varnish: gloss, matt as all over or spot varnishes.
- Embossing, debossing and foiling with metallic foils
- Apertures and window patching.
Sustainable packaging solutions
Made in our UK factory
High quality service
Made to measure - to fit your product
Choose your specification and material
Fully bespoke packaging solutions
Get an instant price for your
custom mailer packaging
Standard sized templates
Choose from our catalog of standard sized templates.
HOW TO CREATE PRINT READY ARTWORK
Artwork
We provide a pdf template for you to drop your print ready artwork in.
Our expert team is on hand to assist with guidance on artwork setup and offering suggestions to optimising design choices for print.
Sustainability and minimising environmental impact
Sustainable sources
All our packaging boards come from sustainable sources and we are FSC & PEFC certified.
Eco-Friendly by design
Our in-house sample team design packaging to be fit for purpose with the minimal use of material.
Reduce, Reuse, Recycle
Reduce packaging's impact on the environment by minimising use of materials, allowing for reuse and making recycling easy.
Eco-Friendly by design
We are specialists in carton board packaging and can design your packaging to be fully plastic free.
Recyclable & biodegradable
Printed carton board is one of the most widely recycled packaging materials and is easily biodegradable
We are ISO 14001 certified
We reduce our environmental footprint by adopting an effective environmental management system.
REVIEWS
See what our customers say
“Awesome experience, boxes arrived promptly and the quality was exceptional. Faultless.”
“They are excellent at giving bespoke quotes for high quality products and the boxes that arrive with us are always of an excellent quality. They are often delivered earlier than the projected date too which is great! Thanks Woohoop!"
“Really friendly and comprehensive customer service! The print and materials are always highest of quality, they provide great advice and present attention to detail that takes the service to a much higher level that any other supplier we have ever used.”
“Woohoop have been brilliant from start to finish - extremely helpful and not afraid to go the extra mile. They have brilliant knowledge of everything on the market and if it doesn't exist already they'll happily find a way to make something bespoke.”
“Woohoop packaging have been superb to work with from start to finish. Our Point of contact was Beth who was extremely helpful in answering all questions and ensuring a timely delivery. We are very pleased with the final boxes to showcase our latest product in.“
PRINTED SAMPLES
Request a sample pack
Get a feel for the options available. We can send samples:
- Styles of packaging,
- Packaging material
- Print options
- Finishes
